AURV326266AA - Repair body panels (beating and split repair)
Assessor Resource
AURV326266AA Repair body panels (beating and split repair)
Assessment tool
Version 1.0 Issue Date: April 2024
The unit includes identification and confirmation of work requirement, preparation for work, repair and checking of body panels and completion of work finalisation processes including clean up and documentation.
Work requires individuals to demonstrate some judgement and problem-solving skills in managing own work activities and contributing to a productive team environment.
Work is carried out in accordance with award provisions.
This unit covers the competence required to carry out metal panel beating and panel split repairs, incorporating heat shrinking, to repair body panels.
You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)
Employability Skills
This unit contains employability skills.
Evidence Required
List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that competence is fully observed and there is ability to transfer competence to changing circumstances and to respond to unusual situations in the critical aspects of:
observing safety procedures and requirements
communicating effectively with others in associated areas
selecting methods and techniques appropriate to the circumstances
completing preparatory activity in a systematic manner
applying panel beating repair procedures to industry standard
applying split-panel repair procedures to industry standard
applying heat shrinking procedures to industry standard
applying vehicle protection methods
completing workplace/equipment records.
Context of, and specific resources for assessment
Application of competence is to be assessed in the workplace or simulated automotive site.
Assessment is to occur using standard and authorised work practices, safety requirements and environmental constraints.
Assessment is to comply with regulatory requirements including Australian Standards.
The following resources should be made available:
workplace location or simulated workplace
material relevant to repair of body panels
equipment, hand and power tooling appropriate to repair of body panels
activities covering mandatory task requirements
specifications and work instructions.
Method of assessment
Assessment must satisfy the endorsed assessment guidelines of the Automotive Industry's RS&R Training Package.
Assessment methods must confirm consistency and accuracy of performance together with application of underpinning knowledge.
Assessment must be by direct observation of tasks, with questioning on underpinning knowledge and it must also reinforce the integration of key competencies.
Assessment may be applied under project related conditions (real or simulated) and require evidence of process.
Assessment must confirm a reasonable inference that competence is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.
It is preferable that assessment reflects a process rather than an event and occurs over a period of time to cover varying quality circumstances. Evidence of performance may be provided by customers, team leaders/members or other persons subject to agreed authentication arrangements.
Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role.
Guidance information for assessment
Submission Requirements
List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here
Assessment task 1: [title] Due date:
(add new lines for each of the assessment tasks)
Assessment Tasks
Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.
Required skills
apply research and interpretive skills sufficient to locate, interpret and apply manufacturer/component supplier specifications, workplace policies and procedures
apply analytical skills required for identification and analysis of technical information
apply plain English literacy and communication skills in relation to dealing with customers and team members
apply questioning and active listening skills for example when obtaining information from customers
apply oral communication skills sufficient to convey information and concepts to customers)
apply planning and organising skills to own work activities, including making good use of time and resources, sorting out priorities and monitoring own performance
interact effectively with other people both on a one-to-one basis and in groups, including understanding and responding to the needs of a customer and working effectively as a member of a team to achieve a shared goal
establish safe and effective work processes which anticipate and/or resolve problems and downtime, to systematically develop solutions to avoid or minimise reworking and avoid wastage
use mathematical ideas and techniques to correctly calculate time, assess tolerances, apply accurate measurements, calculate material requirements and establish quality checks
use workplace technology related to repair of body panels including use of specialist tooling, measuring equipment, use of communication devices and reporting/recording of results
Required knowledge
A working knowledge of:
OH&S regulations/requirements, equipment, material and personal safety requirements
technical information
metal material types and stress limits
panel beating and split panel repair methods and techniques
heat shrinking methods and techniques
work organisation and planning processes
enterprise quality processes
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Methods
Methods include metal panel beating, heat shrinking and panel split repair.
Methods should be applied under normal operating conditions.
OH&S
OH&S requirements are to be in accordance with legislation/regulations/codes of practice and enterprise OH&S policies and procedures. This may include protective clothing and equipment, use of tooling and equipment, workplace environment and OH&S, handling of materials, use of fire fighting equipment, enterprise first aid, hazard control and hazardous material and substances.
Personal protective equipment
Personal protective equipment is to include that prescribed under legislation/regulation/codes of practice and workplace policies and practices.
Safe operating procedures
Safe operating procedures are to include, but not limited to conduct of operational risk assessment and treatments associated with vehicular movement, toxic substances, electrical safety, machinery movement and operation, manual and mechanical lifting and shifting, working in proximity to others and site visitors.
Emergency procedures
Emergency procedures related to this unit are to include but may not be limited to emergency shutdown and stopping of equipment, extinguishing fires, enterprise first aid requirements and site evacuation.
Environmental requirements
Environmental requirements are to include but are not limited to waste management, noise, dust and clean-up management.
Quality requirements
Quality requirements are to include but not be limited to regulations including Australian Standards, internal company quality policy and standards and enterprise operations and procedures.
Statutory/regulatory authorities
Statutory/regulatory authorities may include Federal, State and Territory and local authorities administering acts, regulations and codes of practice.
Tooling and equipment
Tooling and equipment may include hand tooling, power tooling and equipment, templates, welding equipment, heat shrinking equipment, vehicle protection, special tooling and lifting equipment.
Materials
Materials may include welding consumables and cleaning material.
Communications
Communications are to include but not be limited to verbal and visual instructions and fault reporting and may include site specific instructions, written instructions, plans or instructions related to job/task, telephones and pagers.
Information/documents
Sources of information/documents may include:
verbal or written and graphical instructions, signage, work schedules/plans/specifications, work bulletins, memos, material safety data sheets, diagrams or sketches
safe work procedures related to repair of body panels
regulatory/legislative requirements pertaining to Automotive industry including Australian Design Rules
engineers design specifications and instructions
organisation work specifications and requirements
instructions issued by authorised enterprise or external persons
Australian Standards.
Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.
Observation Checklist
Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice
Yes
No
Comments/feedback
Work instructions are used to determine job requirements including method, material and equipment.
Job specifications are read and interpreted.
OH&S requirements, including dust and fume collection, breathing apparatus, eye and ear personal protection needs are observed throughout the work.
Material for repair is selected appropriate to application.
Equipment and tooling are identified and checked for safe and effective operation.
Procedures are determined to minimise waste material.
Procedures are identified for maximising energy efficiency while completing the job.
Correct information is accessed and interpreted from manufacturer/component supplier specifications.
Components are repaired using approved methods and equipment in accordance with manufacturer/component supplier specifications.
Where repair of components includes disturbance to electrical, mechanical, air conditioning systems or trim, authorised assistance is sought where required.
Repairs are carried out to pre-paint condition.
Repair activities are carried out according to industry regulations/guidelines, OH&S legislation, statutory legislation and enterprise procedures/policies.
Repairs are checked to specification and workplace/equipment records are completed to site requirements.
Correct information is accessed and interpreted from manufacturer/component supplier specifications.
Components are repaired using approved methods and equipment in accordance with manufacturer/component supplier specifications.
Where repair of components includes disturbance to electrical, mechanical, air conditioning systems or trim, authorised assistance is sought where required.
Repairs are carried out to pre-paint condition.
Repair activities are carried out according to industry regulations/guidelines, OH&S legislation, statutory legislation and enterprise procedures/policies.
Repairs are checked to specification and workplace/equipment records are completed to site requirements.
Correct information is accessed and interpreted from manufacturer/component supplier specifications.
Components are repaired using approved methods and equipment in accordance with manufacturer/component supplier specifications.
Where repair of components includes disturbance to electrical, mechanical, air conditioning systems or trim, authorised assistance is sought where required.
Repair activities are carried out according to industry regulations/guidelines, OH&S legislation, statutory legislation and enterprise procedures/policies.
Repairs are checked to specification and workplace/equipment records are completed to site requirements.
Material that can be reused is collected and stored.
Waste and scrap is removed following workplace and environmental procedure.
Equipment and work area are cleaned and inspected for serviceable condition in accordance with workplace procedures.
Unserviceable equipment is tagged and faults identified in accordance with workplace requirements.
Operator maintenance is completed in accordance with manufacturer/component supplier specifications and site procedures.
Tooling is maintained in accordance with workplace procedures.
Forms
Assessment Cover Sheet
AURV326266AA - Repair body panels (beating and split repair)
Assessment task 1: [title]
Student name:
Student ID:
I declare that the assessment tasks submitted for this unit are my own work.
Student signature:
Result: Competent Not yet competent
Feedback to student
Assessor name:
Signature:
Date:
Assessment Record Sheet
AURV326266AA - Repair body panels (beating and split repair)
Student name:
Student ID:
Assessment task 1: [title] Result: Competent Not yet competent
(add lines for each task)
Feedback to student:
Overall assessment result: Competent Not yet competent